ASTM-A262 Historical Revision Information
Standard Practices for Detecting Susceptibility to Intergranular Attack in Austenitic Stainless Steels

ASTM-A262 - 2002A R08 EDITION - SUPERSEDED -- See the following: ASTM-A393
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This specification covers the standard practices for detecting susceptibility to intergranular attack in austenitic stainless steels. These practices include five intergranular corrosion tests, namely: (1) oxalic acid etch test for classification of etch structures of austenitic stainless steels; (2) ferric sulfate-sulfuric acid test, (3) nitric acid test and (4) copper-copper sulfate-sulfuric acid test for detecting susceptibility to intergranular attack in austenitic stainless steels; and (5) copper-copper sulfate-50% sulfuric acid test for detecting susceptibility to intergranular attack in molybdenum-bearing cast austenitic stainless steels. Methods for preparing the test specimens, rapid screening tests, apparatus setup and testing procedures, and calculations and report contents are described for each testing practice. The etch structure types used to classify the specimens are: step structure, dual structure, ditch structure, isolated ferrite, interdendritic ditches, end-grain pitting I, and end-grain pitting II.

ORDER

Scope

1.1 These practices cover the following five tests:

1.1.1 Practice AOxalic Acid Etch Test for Classification of Etch Structures of Austenitic Stainless Steels (Sections 3 to 7, inclusive),

1.1.2 Practice BFerric SulfateSulfuric Acid Test for Detecting Susceptibility to Intergranular Attack in Austenitic Stainless Steels (Sections 8 to 14, inclusive),

1.1.3 Practice CNitric Acid Test for Detecting Susceptibility to Intergranular Attack in Austenitic Stainless Steels (Sections 15 to 21, inclusive),

1.1.4 Practice ECopperCopper SulfateSulfuric Acid Test for Detecting Susceptibility to Intergranular Attack in Austenitic Stainless Steels (Sections 22 to 31, inclusive), and

1.1.5 Practice FCopperCopper Sulfate50 % Sulfuric Acid Test for Detecting Susceptibility to Intergranular Attack in Molybdenum-Bearing Cast Austenitic Stainless Steels (Sections 32 to 38, inclusive).

1.2 The following factors govern the application of these practices:

1.2.1 Susceptibility to intergranular attack associated with the precipitation of chromium carbides is readily detected in all six tests.

1.2.2 Sigma phase in wrought chromium-nickel-molybdenum steels, which may or may not be visible in the microstructure, can result in high corrosion rates only in nitric acid.

1.2.3 Sigma phase in titanium or columbium stabilized alloys and cast molybdenum-bearing stainless alloys, which may or may not be visible in the microstructure, can result in high corrosion rates in both the nitric acid and ferric sulfatesulfuric acid solutions.

1.3 The oxalic acid etch test is a rapid method of identifying, by simple etching, those specimens of certain stainless steel grades that are essentially free of susceptibility to intergranular attack associated with chromium carbide precipitates. These specimens will have low corrosion rates in certain corrosion tests and therefore can be eliminated (screened) from testing as acceptable.

1.4 The ferric sulfatesulfuric acid test, the coppercopper sulfate50 % sulfuric acid test, and the nitric acid test are based on weight loss determinations and, thus, provide a quantitative measure of the relative performance of specimens evaluated. In contrast, the coppercopper sulfate16 % sulfuric acid test is based on visual examination of bend specimens and, therefore, classifies the specimens only as acceptable or nonacceptable.

1.5 In most cases either the 15-h coppercopper sulfate16 % sulfuric acid test or the 120-h ferric sulfatesulfuric acid test, combined with the oxalic acid etch test, will provide the required information in the shortest time. All stainless grades listed in the accompanying table may be evaluated in these combinations of screening and corrosion tests, except those specimens of molybdenum-bearing grades (for example 316, 316L, 317, and 317L), which represent steel intended for use in nitric acid environments.

1.6 The 240-h nitric acid test must be applied to stabilized and molybdenum-bearing grades intended for service in nitric acid and to all stainless steel grades that might be subject to end grain corrosion in nitric acid service.

1.7 Only those stainless steel grades are listed in Table 1 for which data on the application of the oxalic acid etch test and on their performance in various quantitative evaluation tests are available.

1.8 Extensive test results on various types of stainless steels evaluated by these practices have been published in Ref (1).

1.9 The values stated in SI units are to be regarded as standard. The inch-pound equivalents are in parentheses and may be approximate.

1.10 This standard does not purport to address all of the safety problems, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. (Specific precautionary statements are given in 5.6, 11.1.1, 11.1.9, and 35.1.)

Keywords

austenitic stainless steel; copper sulfate; corrosion testing; etch structures; ferric sulfate; intergranular corrosion; nitric acid; oxalic acid; Austenitic stainless steel castings; Classification; Copper-copper sulfate-sulfuric acid test; Discontinuities--steel; Ditch structure; End grain pitting; Etch structures; Structural analysis/applications--steel; Ferric sulfate-sulfuric acid test; Grain pits; Interdendritic ditches; Susceptibility; Intergranular attack (IGA); Metallurgical structure; Microscopic examination--metals/alloys; Visual examination--steel; Nitric acid/hydrofluoric acid test; Oxalic acid etch test; Specimen preparation (for testing)--metals/alloys; Stainless steel (corrosion testing); Step structure; Welded steel materials/applications; ICS Number Code 77.140.20 (Steels of high quality)

To find similar documents by ASTM Volume:

01.03 (Steel--Plate, Sheet, Strip, Wire; Stainless Steel Bar)

To find similar documents by classification:

77.140.20 (Stainless steels Including alloyed steels, corrosion-resistant steels, heat-resisting steels, etc.)

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Document Number

ASTM-A262-02a(2008)

Revision Level

2002A R08 EDITION

Status

Superseded

Modification Type

Reapproval

Publication Date

March 1, 2008

Document Type

Practice

Page Count

17 pages

Committee Number

A01.14