ASTM-F3626 Standard Guide for Additive Manufacturing — Test Artifacts — Accelerated Build Quality Assurance for Laser Beam Powder Bed Fusion (PBF-LB)

ASTM-F3626 - 2023 EDITION - CURRENT


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Standard Guide for Additive Manufacturing — Test Artifacts — Accelerated Build Quality Assurance for Laser Beam Powder Bed Fusion (PBF-LB)
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Scope

1.1 This guide illustrates a test specimen geometry and testing protocol that can be used to assess the quality of a metal powder bed fusion build cycle as it could be affected by major system errors (for example, corrupted calibration, disrupted inert gas flow, laser wear) severely affecting the quality of materials fabricated by laser beam powder bed fusion (PBF-LB).

1.2 This method is designed to interrupt the manufacturing process if poor material quality is identified through go/no-go torque/angle of twist measurements of witness coupons after each fabrication.

1.3 Units—The values stated in SI units are to be regarded as the standard. No other units of measurement are included in this guide.

1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.

1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

Significance and Use

5.1 This guide describes the use of torque and angle-of-twist data as a preliminary acceptance criteria for a production run utilizing a previously qualified AM process through periodical or continuous evaluation. A torsion device (for example, torque wrench, instrumented lathe with torque readout) is used to break strategically placed torque specimens within the build volume in the as-built state to provide evidence of build health. If a round of tests from a production run is determined to fall outside of some criteria (for example: 3 standard deviations from the mean or other user defined criteria), additional qualification procedures should be performed to ensure the AM machine or process health are acceptable.

Note 1: It is advantageous to locate the specimen at the same build height and near-critical locations of the part or component being fabricated for the evaluation to be representative of the specific region.

5.2 This guide is not intended to replace rigorous qualification procedures and should only be considered as a preliminary acceptance criterion to increase confidence that an AM machine or process has not been significantly compromised.

Keywords

additive manufacturing; quality assurance; torsion testing;

To find similar documents by ASTM Volume:

10.04 (Electronics; Declarable Substances in Materials; 3D Imaging Systems)

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Document Number

ASTM-F3626-23

Revision Level

2023 EDITION

Status

Current

Modification Type

New

Publication Date

April 11, 2023

Document Type

Guide

Page Count

5 pages

Committee Number

F42.01